• 专利附录
  • 专利说明
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    • 专利摘要:
    The invention relates to a control system for the safe control of a machine. The control system comprises a mobile handheld terminal as well as a connection device for on-demand set-up and cancellation of an electrical connection between the mobile hand-held operating device and an electronic evaluation device. The hand-held operating device is assigned a cable with a connecting element, which is designed for selectively connecting to and detaching from a connecting element. The control system comprises at least a first safety circuit activatable by actuation of a safety switching element on the handheld terminal. In this case, the connecting device is assigned at least one contactlessly detecting sensor device for detecting the presence and / or absence of the connecting element on the connecting element.
    公开号:AT517931A2
    申请号:T50915/2015
    申请日:2015-10-28
    公开日:2017-05-15
    发明作者:Lehner Bernhard；Ing Dr Hans-Georg Reiter Dipl
    申请人:Keba Ag；
    IPC主号:
    专利说明:

    The invention relates to a control system for the safe control of machines.
    In industrial practice, it is common to operate machines, in particular machines with adjustable or movable machine components by means of portable hand-held operating devices. A significant advantage of such mobile handhelds is the ability to change the position of a user. An operator can assume a respectively favorable observation position, which in many cases allows a more efficient operation of machines than is possible with fixedly mounted input devices. In particular, a mobile handheld terminal allows immediate observation of a response to a command input.
    In each case, a command input by the operator on the handheld terminal is transmitted for conversion to a controller for the machine, which then triggers the corresponding function on the machine. Depending on the design, such handheld devices have input options for operating functions of various kinds. In most cases, at least one manually operable safety switching element is present, by means of which, when actuated, an immediate movement of the machine or of machine components into a safe state can be triggered or instructed. A common and widely known example of such a safety switching element is an emergency stop or emergency stop switch, usually colored red and yellow, or a technically comparable acting, but for normative reasons visually different designed machine stop.
    In industrial practice most of the time the operation of machines is automatically carried out by one or more appropriately programmed controls. A human operator is required only in special or exceptional cases. This may be the case, for example, when extraordinary machine operations are to be performed which the controllers (n) of the machines can not perform without human instruction. Examples of this are operator actions when troubleshooting malfunctions, performing maintenance work, setting up after a tool change or when teaching robots or setting up new production processes.
    In industrial operating environments where a plurality of similar and normally fully automatic running machines are often operated, it is therefore advantageous or desirable for cost reasons, if only comparatively few handhelds, such as one per service technician, alternately and only in the respective case of need with the or the Steuerungsvorrich-device (s) of the machine (s) can be coupled and used.
    For this purpose, the control system for the respective machine must have a connection device for temporary connection of the manual operating device with at least one control or evaluation device of the respective machine. If manual operation of the machine is not required, the manual operating device can then in turn be released from the connecting device of the machine, and be used, for example, for the manual operation of another machine. In order for a running operation of a machine is not unduly disturbed by a connection or disconnection of a manual control unit and to be able to dispense with a time-consuming shutdown of the machine during a coupling process, the coupling point and the handheld device must be specially prepared and uncoupled for any time and technically be suitable. This is also referred to as hotplug capability.
    In connection with an on-hand control unit safety switching element in the manner of an emergency stop this results in a number of very special requirements. Such an emergency stop switch generally has two redundant, positively-opening contacts, which are integrated in a monitored by a safety monitoring device of the machine and also twice redundant circuit (the so-called safety circuit), ie two monitored circuits, each with a normally closed contact of the emergency stop. In series with these normally closed contacts of the emergency stop switch, further such normally closed contacts of other safety switching elements can be arranged, such as limit switches for monitoring closed safety gates or the like. As soon as one of the circuits is opened, that is, for example, when the emergency stop button is actuated, this is registered by the safety monitoring device of the machine, which safety monitoring device promptly transfers the machine to a safe state, ie as a rule immediately stops it. Such a shutdown of a machine is necessary in a real hazardous situation to avert danger to life and health of people, but sometimes represents a very significant impact on the operation because it often leads to lengthy recovery processes of the machines and in some cases to problems The serial stability or the manufacturing quality can come until all operating parameters have returned to their optimum value. If a hand-held operating device is now disconnected from a machine and the circuits are thus interrupted via the emergency stop switch at the plug-in point, then the safety circuit must be bridged immediately in the connection point or the safety monitoring device must be deactivated in relation to the one disconnected emergency stop switch, in order to prevent undesired shutdown of the machine prevent.
    DE 10 2014 002 982 A1 discloses a control system with a connection state monitoring unit which monitors the electrical or signaling connection state between the handheld terminal and the connection device and decouples the decoupled emergency switch equivalent signal technically by a circuit in the connection point and in the safety circuit of the machine when disconnecting a handheld couples. However, a connection condition monitoring alone can not differentiate between a disconnection of the hand-held operating device at the intended coupling point which is intended by the operator and a possible severing of the cable as a consequence of an accident. When intentionally loosening the manual control unit, either an additional measure must be set by the operator to technically allow a plausibility of the intentional disconnection and to avoid triggering of the safety circuits (s), and / or must for such a plausibility after solving the Handheld terminal in its place bridging elements are used and at the same time the permanent presence of only half mated condition are excluded.
    Other prior art solutions provide for one or more bridge contacts in the cable-side portion of a connector to signalially detect the disconnection or production of the coupling and to permit override of the action of the emergency-off switch in the disconnected state. JPH0765908 A shows such a solution with electrically leading separating bridge contacts. Although such solutions simplify the handling when connecting and disconnecting a handheld terminal by no additional plausibilisie-generating operating action is set, however, the problem remains that the connector can also be in an undefined, half-mated state, i. a state in which, although a plug-in device is mechanically held in the corresponding receptacle, but at least not contact all contacts properly. In such a case, an operator could assume that because of the apparent coupling of the handheld to the machine or control device (s) of the machine and the function of the emergency stop switch is given and operate in a surprisingly occurring emergency this emergency stop in vain. Only by the lack of effect, the person would be prompted to look for further, built-emergency shutters in the area of the machine and to operate them, which valuable time would be lost.
    The object of the present invention was to overcome these disadvantages of the prior art and to provide an improved control system for the safe control or operation of machines.
    This object is achieved by a control system according to the claims.
    The proposed control system is used to safely control a machine, and includes a mobile handheld device for operating the machine by an operator, comprising at least one manually operable safety switching element, and a connection device for establishing and canceling an electrical connection between the mobile handheld terminal and an electronic evaluation device as needed ,
    In this case, the hand-held operating device is assigned a cable with a connecting element, which connecting element is designed for selectively connecting to and detaching from a connecting element of the connecting device.
    Furthermore, the control system comprises at least a first safety circuit, which can be activated by the actuation of the at least one safety switching element in the presence of a proper, electrically conductive connection between the connecting element and the connecting element.
    It is essential that the connection device is associated with at least one non-contact sensing sensor device for detecting the presence and / or absence of the connecting element on the connection element, which is at least one sensor device connected to the evaluation device via a signaling connection.
    The evaluation device is in this case designed to signalize a safety-critical state or to signal a non-critical state against at least one machine safety circuit including or depending on a detected presence or a detected absence of the connecting element.
    Of course, the evaluation device also takes into account the current state or switching state of the at least one first safety circuit when signaling a safety-critical state or an uncritical state, ie whether the at least one first safety circuit is open or activated, or closed or not activated.
    In the context of this document, the cited connecting element and the connecting element can be designed, for example, in the sense of a plug connection as plug and socket or cooperate. For example, a connecting element in the form of a plug can be arranged on the end of the cable remote from the handheld terminal. Alternatively, of course, the arrangement of a socket at the end of the cable is possible.
    By producing a proper, electrically conductive connection between the handheld terminal and the connection device, for example, by completely plugging a connector designed as a connector in a designed as a connector connection element, at least one activatable by a safety switching element on the handset, the first safety circuit is formed. Of course, even more safety circuits may be present, which may be activated, for example by means of further safety switching elements on the handheld terminal. Such safety circuits are in standard practice at least twice redundant in industrial practice, that is formed zweikreisig, wherein a respective safety switching element is integrated via Öffnerkontakte or Öffnerschaltelemente in a safety circuit. In terms of safety standards, a closed state of the safety circuit (s) means a proper state, whereas opening a safety circuit, for example by opening switch contacts or a cable break causes activation of a safety circuit, and thus represents or signals a safety-critical state of the machine.
    Opening a safety circuit can be effected by means of a manually operable safety switching element on the handheld terminal, for example by means of an emergency stop switch. However, opening of the safety circuit (s) between the handheld terminal and the connection device can also be caused or caused, for example, by other circumstances, for example by a cable break in the Ka connection between the handheld terminal and the connection device. A circuit-technical opening of the safety circuits or (s) is in principle also brought about by a release of the connecting element from the connection element, a safety circuit thus activated by the release of the connecting element of the connection element.
    A safety switching element in this document means any manually operable switching element, by means of which machine or individual machine components can be put into a safe state in potentially dangerous operating conditions immediately. This may, for example, be emergency stop or emergency stop switch or machine stop switch.
    The term "emergency stop" is to be understood in the context of this document synonymous with "emergency stop", "emergency stop" or "machine stop". An "emergency stop", "emergency stop", "emergency stop" or "machine stop" of a machine may include different measures depending on the design of the respective machine. For example, an "emergency stop", "emergency stop", or "emergency stop" may include an immediate shutdown of all machine components, for example by interrupting the power supply. Depending on the type of machine, an activated or triggered "emergency stop", "emergency stop" or "emergency stop" can also include the triggering of safety movements, by means of which adjustable machine components can be moved to a safe position, etc.
    It should also be mentioned at this point that the signaling of an uncritical state by the evaluation device relative to at least one machine safety circuit, of course, does not necessitate any general deactivation of the safety functions of the machine. The triggering of safety functions by further monitoring means, operated emergency stop switch and the like is of course possible regardless of a signaling of a non-critical state by the evaluation device. In other words, the evaluation device merely signals a noncritical state in its evaluation region, and further or additional safety devices, machine controls, etc. arranged in the region of the machine can trigger safety measures independently of the signaling of the evaluation device.
    Basically, the design of safety circuits and safety switching elements is defined by several relevant standards, and in the context of this document, the content of these standards as known to those skilled in this field provided.
    Due to the proposed features of the control system, the presence of the connecting element on the connecting element can advantageously be detected independently of the actual, electrical connection state between the manual operating device and the connecting device. As a result, the evaluation device basically between a deliberate disconnection of the connection between the hand-held terminal and the connection device by completely releasing the connecting element from the connection element, and a triggering or opening of the safety circuits or (s), such as a breakage of the cable or a mere incomplete loosening or Loosen the connection element differ.
    It is also advantageous that non-contact sensors detect wear, and thus are reliable in the long term. Furthermore, a non-contact detection allows a detection of the connecting element at a distance, and thus a detection even before a proper connection of the connecting element is the connection element.
    In this way, connection states can be detected, in which for an operator, although a connection between the handheld terminal and connection device is apparent or visually perceptible, but in reality there is no proper connection between the connecting element and the connection element. This applies, for example, so-called half-plugged states, in which a plug is indeed held in a socket, but there is no electrical contact between the handheld terminal and the connection device. This is safety-relevant, since otherwise the operator could wrongly assume that all existing safety switching elements on the hand-held operating device function, although this is not the case, due to the obvious presence of a cable connection between the hand-held operating device and the connecting device. Therefore, by the specified features of the control system, the safety, especially in the manual operation of machines compared to the prior art can be significantly improved. In terms of safety, the solution here follows the principle that a mere apparent presence of a connection already technically treated as mated condition and thus the signaling of a non-critical condition must be lifted in favor of security, even if this in the case of incomplete coupling to an unwanted shutdown should lead the plant.
    By means of the proposed control system with independent, non-contact, sensory detection of the presence and / or absence of the connecting element, a desired release operation for separating the connection between the handheld terminal and the connection device can be clearly and automatically recognized and distinguished, in particular, from a separation of the cable caused by an accident , Due to this, otherwise required additional measures, such as a manual actuation of a detachment-ready switch, can be dispensed with for detaching the hand-held operating device. In this way, the risk of misuse can be minimized. For example, an unwanted shutdown or an emergency stop of the machine can be avoided due to a lack of additional action by the operator in the course of a release operation of the connecting element of the connection element, since the presence and absence of the connecting element can be monitored by the connection element sensory automated. This brings significant improvements in terms of susceptibility to human operator error, but also a significant improvement in ease of use for an operator.
    In a further development can be provided that the connection device are assigned at least two sensor devices for detecting the arrival and / or Abwesen unit of the connecting element to the connection element, which are connected by signal wiring with the evaluation device.
    As a result, on the one hand redundancy for the detection of the presence and / or absence of the connecting element can be created on the connecting element and the detection can be done with certainty of error. A complete decoupling of the connecting element together with subsequent signaling of a non-critical state is technically only when both sensor devices signal the absence of the connecting element and thus an apparently clear decoupling is done.
    In this context, it may be expedient if the evaluation device is designed to signal a safety-critical state after the expiration of a tolerance time interval, if one of the sensor devices detects the presence of the connecting element, and another of the sensor devices detects the absence of the connecting element.
    This feature basically ensures that damage to or malfunction of one of the sensor devices is detected in a timely manner, and countermeasures such as repair, readjustment or replacement of a faulty sensor device occur before a hazard occurs. As a result, safe operation or control of the machine by means of the handheld terminal can be made possible again. In particular, an accumulation of errors with a loss of security is prevented by the presence of a first error already being detected and the system being put out of order until the error has been remedied. The evaluation device is formed upon receipt of different information on the presence or absence of the connecting element of the sensor devices currently delayed signaling a safety-critical state after the tolerance time interval, so that only short-term, transient inconsistencies of the sensor signals in the course of an arrival or Abkoppelvorganges not to an unwanted shutdown to lead.
    In the course of a connection or release operation of the connecting element, it can basically occur that a sensor device briefly detects the presence of the connecting element, and another sensor device detects the absence of the connecting element. Such different detection states can result, for example, due to different response or response times of the sensor devices, but also, for example, by a time-shifted, successive single query of several sensor devices by the evaluation. Due to the tolerance time interval, an immediate, unwanted signaling of a safety-critical condition, for example, in the course of a connection or release operation of the connecting element, and thus, for example, an unwanted shutdown of a machine be withheld. The tolerance time interval may in this case, for example, have a time duration selected from a range between 0.1 s and 10 s. The tolerance time interval preferably has a duration of between 0.2 s and 5 s.
    In this context, it may also be expedient that a signal element is provided, and the evaluation device is formed with different detection of the presence or absence of the connecting element by various sensor devices for displaying this inconsistent detection or detection state via the signal element. In this way, such an inconsistent detection state can be directly displayed by various sensor devices and the operator can identify a possibly incomplete coupling process.
    In a further consequence, it can also be advantageous that the connection device is assigned at least two sensor devices with different physical detection principles for detecting the presence and / or absence of the connection element.
    With this feature, the security for the control system can be further improved again. In particular, reliability, susceptibility to errors, but also manipulation security can be improved since the probability that several sensor devices with different technical measurement or detection principles are influenced simultaneously and in the same way by a specific external influencing factor is low. Such external influencing factors can be formed, for example, by interfering electromagnetic fields, light sources, contamination, etc.
    Examples of sensor devices which are suitable in principle for the control system are optical, magnetic or inductive sensor devices, for example eddy-current sensors. Such sensor devices are particularly suitable for the detection of metallic connecting elements, such as plugs or sockets with metal housings. In principle, capacitive sensor device or mechanical switching elements are also suitable, wherein in the case of such sensor devices, a higher susceptibility to interference has to be considered in comparison with, for example, optical sensor devices.
    In a preferred embodiment variant of the control system it can be provided that at least one sensor device is formed by an optical sensor device.
    Such optical sensor devices are characterized in particular by their high reliability and short reaction times. Various types of light barriers or proximity sensors, reflection sensor devices, but also, for example, color recognition sensors or image acquisition sensors are possible. In principle, any optical sensor device which can fundamentally discriminate between the presence and absence of the connecting element is suitable for use in the proposed control system. By means of imaging sensors, in principle, a respective present state with the reference state of a blank connection element can be compared and only in the unambiguous presence of a completely unoccupied connection element a decoupled state of the connecting element detected or signaled, and in the sequence, for example, a circuit for Evaluation of the operating state of the emergency stop of the manual control unit are disabled. Also, additional stages of the operation such as the mere grasping of the connecting element by an operator before the actual uncoupling are fundamentally detectable by such imaging sensor devices and in principle for technical plausibility of a proper operation and to increase the reliability against any unintentional shutdowns zoom. Of course, in this case also the arrangement of a plurality of optical sensor devices on the connection element is possible with which a redundant detection of a coupling or connection state or a graduated detection of different coupling states are possible.
    In principle, it can be provided that the evaluation device is designed for time-shifted, consecutive individual interrogation of the sensor devices.
    As a result of this design feature, a plurality of sensor devices can be connected to the evaluation device via common measurement or interrogation circuits. Furthermore, mutual interference with, for example, reflection light barriers can be prevented by the light sources assigned to the respective light barriers or, quite generally, mutual interference between the sensors used.
    However, it may also be expedient if each sensor device is connected to the evaluation device via a respective separate signal-technical connection.
    In this way, a particularly interference-insensitive, safe and reliable signal or information transmission from the sensor devices to the evaluation device is made possible.
    In a further embodiment it can be provided that at least one position marking is arranged or formed on or in the connecting element.
    By this feature, the accuracy and security of detection of the presence of the connecting element can be further improved, since in each case an optimal for detection, or adapted to a respective sensor device position marker can be selected. In addition, by means of such a position marking, the operator can also be shown, for example, the correct insertion position or direction for the connection element in the connection element. The at least one position marking may in this case preferably be designed or optimized in such a way that it can be recognized or detected as well as possible by the at least one sensor device.
    In principle, it is also conceivable that a plurality of position markings are arranged on or in the connecting element, for example parallel to the direction of movement in a connection or release operation for the connecting element. In this way, for example, a complete connection process can be made plausible. But it can also be a release operation of the connecting element are recognized by the connection element of the evaluation device. In particular, a potentially safety-critical, incorrect or incomplete connection state between the connection element and the connection element can be detected via a position marking arranged correspondingly on the connection element, and can be signaled by the evaluation device. In particular, upon detection of an incomplete connection state, for example via detection of a position marking, the evaluation device can be designed to signalize a safety-critical state in relation to a machine safety circuit. In principle, connection identifications or different plug states can be detected in this way, and the relative position of the connection element in relation to the connection element of the connection device can already be sensed or detected.
    The evaluation device can subsequently be designed, for example, for the output or signaling of a related status message upon detection of an attaching or releasing movement of the connecting element or upon detecting an incompletely connected connecting element. This can be done, for example, by outputting an optical and / or acoustic signal on the handheld terminal or at another location, for example on the connection device.
    It may be expedient that the at least one position marking can be detected by means of an optical sensor device.
    This allows an efficient use of optical sensor devices for detecting the connecting element, and the reliability or reliability of the control system can be further improved. In addition, possible sources of error, for example due to the contour or the nature of the surface (s) of the connecting element can be obstructed. Possible causes of faults in this context are examples of light-scattering or absorbing surfaces. Depending on or in coordination with a respective optical sensor device, for example, color markings, light-reflecting or absorbing position markings can be arranged on the connecting element.
    In this context, a development may be advantageous in which the at least one position marking comprises information about the handheld terminal, which are readable by means of an image-capturing optical sensor device.
    As a result, additional information can be transmitted to the evaluation device when an image-capturing optical sensor device is used. This makes it possible, for example, when connecting the handheld terminal via the connection device, in addition to the detection of the connecting element to detect information about the type of the handheld terminal. As a result, the evaluation device or another communication device directly or indirectly connected to the handheld control device can for example release or block specific command commands on the handheld terminal. In the reverse direction, information about the operations to be carried out after the connection of the handheld terminal to the terminal device can be transmitted in this way.
    In a further development, it can be provided that the evaluation device, upon detection of a change from a presence to an absence of the connecting element to maintain the signaling of each before the
    Detection of the absence signaled state against which at least one machine safety circuit is formed.
    For this purpose, it can be provided that the respective signaled state is stored by the evaluation device in a memory element, in particular a nonvolatile memory. In this way, the safety device can continue to signal a safety-critical state if the absence of the connecting element in the memory a safety-critical condition, for example due to actuation of the safety switching element on the Handheld terminal, is stored.
    On the other hand, an uncritical state can still be signaled by the evaluation device upon detection of the absence of the connecting element, or the signaling of an uncritical state can be maintained if an uncritical state is stored in the memory prior to detection of the absence of the connecting element. As already explained, a safety circuit formed in each case between the hand-held operating device and the connecting device is also opened by the connection element being released by a release of the connecting element, that is to say basically activated forcibly. By signaling a non-critical state upon detection of the absence of the connecting element, in a desired release operation for releasing the connecting element of the connection element, nevertheless a continuous further operation of the machine allows, or so can an unintentional transfer of the machine in a safe state, for example Shutting down be discouraged. In principle, the maintenance of the signaling of the respective stored state, ie either safety-critical state or uncritical state, of the evaluation device to a connection or Ansteckvorgang for reconnecting the connecting element can be maintained with the connection element.
    Furthermore, it can be provided that the evaluation device is formed in a detection of a change from an absence to a presence of the connec tion element within a first time interval from the detection of the presence to maintain the signaling of the signaled before the detection of presence state against the machine safety circuit.
    This allows a simple and comfortable for the operator and complete connection of the manual control device via the connection device, so that the first safety circuit reliably signals the actual operating state of the emergency switch of the manual control unit before this signal coupled for the first time information equivalent in a machine safety circuit or the evaluation device against a machine safety circuit is signaled. On the part of the operator, no actions other than the simple connection of the connecting element to the connecting element of the connecting device, for example by inserting a plug into a socket, are required. Therefore, erroneous and / or neglected operator actions can be obstructed, and safe operation of the machine can be ensured. On the other hand, it can also be ensured that in the event of a faulty, improper connection between the handheld terminal and the connection device, a safety-critical state is promptly signaled after the first time interval has expired. As a result, safety requirements can be met effectively and efficiently.
    In this case, it may be expedient for the first time interval to have a time duration selected from a range between 1 s and 30 s.
    Upon selection of the time period for the first time interval from the specified range, sufficient time is provided for an operator to completely connect the handheld terminal via the connection device. In particular, the signaling of a safety-critical condition can be obstructed until a proper connection has been established between the hand-held operating device and the connection device. The first time interval preferably has a time duration selected from a range between 2 s and 10 s.
    In a further consequence, it is also conceivable that the evaluation device after the first time interval to further maintain the signaling of the signaled before the detection of the presence of the connecting element state during a time interval following the first time interval is formed, wherein simultaneously during the duration of the other, The evaluation device is designed to signal or output a warning or an alarm on the first time interval following the time interval. Thereby, the operator can be notified that the signaling of a safety-critical condition is imminent due to the coupling operation, and the operator can accordingly interrupt a connection operation by removing the connector from the detection area of the sensor device (s). In this way, for example, the unintentional triggering of a shutdown of the machine can be obstructed, and then the operator can initiate a renewed connection process. The duration of the further time interval following the first time interval can be, for example, between 2 s and 5 s.
    To improve the reliability of the control system can be provided that the evaluation when an activation of the at least one, first safety circuit and a subsequent detection of the presence of the connecting element after expiration of a second, starting from the activation of the first safety circuit time interval for signaling a safety-critical state against the machine safety circuit is formed.
    The advantage here is that a release of the connecting element without required, additional operator actions of the operator, such as a manual operation of a detachment ready switch is enabled. The intentional separation and concomitant activation of the safety circuit is automatically plausibility against activation by actuation of the safety switching element or a severance of the cable connection due to a fault by the immediately subsequent sensory detection of the absence of the connecting element. By human operator error from dissolved shutdowns of the machine or halting processes can thus be obstructed, since a disconnection of the connection between the handheld terminal and connection device can be accomplished by simply releasing the connecting element from the connection element. In particular, a release of the connection between the connecting element and the connecting element of the connecting device can be made without immediately a safety-critical state is signaled by the evaluation device or the machine safety circuit (s), and can thereby uninterrupted, smooth operation of the machine or expiration of Processes are provided.
    On the other hand, in the event of actuation of the at least one safety switching element, and / or further safety switching elements present on the handheld terminal, and the associated activation of the at least one first safety circuit or other existing safety circuits, the evaluation device can sufficiently quickly reach a safety-critical state with respect to the machine safety circuit (s). signal. The same of course also applies when activating the safety circuit (s) by other influences, such as breakage or damage to the cable connection or the cable between the handheld terminal and the connection device.
    It may be advantageous if the second time interval has a time duration selected from a range between 10 ms and 500 ms. As a result, on the one hand a sufficient period of time is provided for an operator to accomplish a complete release of the connecting element from the connection element, before the evaluation device signals a safety-critical state. On the other hand, when the at least one first or the safety circuits (s) are activated, a safety-critical state can be signaled by the evaluation device sufficiently quickly if the presence of the connecting element at the connection element has been detected. The second time interval preferably has a time duration selected from a range between 20 ms and 100 ms.
    It can also be provided that the connection element is assigned a manually releasable quick release aid in order to support an intended release process from the connection element.
    By means of such a quick release aid, it can be ensured that, in the case of an intended disconnection between the handheld terminal and the connection device, the removal of the connection element from the detection area of the sensor device (s) takes place sufficiently fast, in particular the connection element within the time period of the second time interval from the detection area of the sensor device (s) is removable. Such a quick release aid can be formed, for example, by a mechanical blocking device, which is released only when using a certain minimum actuation force and supports by this sudden elimination of the holding force a rapid, jerky removal of the connecting element.
    In a further, preferred embodiment variant can be provided that the evaluation device is formed via at least one controllable electromagnetic or electronic switching contact for direct action on at least one machine safety circuit, which machine safety circuit can be activated by directly opening the at least one switching contact in signaling a safety-critical state of the evaluation device and by means of which machine safety circuit when it is activated, the machine or safety-related machine components can be directly transferred to a safe state.
    This represents a particularly safe variant of the control system for the safe control or manual operation of machines, since the evaluation device can act directly on the at least one machine safety circuit via the one or more controllable switching contacts (s) when signaling a safety-critical condition. The evaluation device is designed for directly opening the switch contact (s) when signaling a safety-critical state, whereby the at least one machine circuit can be activated. In other words, a machine or machine components can be characterized by signaling a safety-critical one
    Condition are transferred by the evaluation directly into a safe state, for example, a shutdown of the machine are triggered. The evaluation device may in this case additionally be designed for permanent monitoring of the first safety circuit.
    In a development, it can also be provided that at least one sensor device is formed by a movement-sensitive sensor device.
    This opens up further detection possibilities for the connection element, such as the direct recognition of a connection or release operation by moving the connection element. As a result, it is also possible to detect states which could potentially lead to safety-relevant states. For example, it is conceivable that an operator with the manual control unit unconsciously too far away from the connection device, or the cable connection between the handheld terminal and connection device is in danger of being interrupted by other circumstances, which may result in unintentional release of the connection between the handheld terminal and connection device , The evaluation device may be formed upon detection of a lashing or release movement of the connecting element, for example, for output or signaling a related status message. This can be done for example by outputting an optical and / or acoustic signal on the handheld terminal or elsewhere.
    In this case, it may be expedient for the at least one sensor device to comprise at least one illumination device and one image capture device.
    Such sensor device basically allow precise movement measurements with relatively little space.
    However, the object of the invention is also achieved in that a connection unit for coupling into an inventive control system is provided. The connection unit here comprises at least the connection element, the evaluation device and the at least one sensor device of the
    Control system. It is advantageous here that a secure, structural complete solution for coupling or for connecting the handheld terminal is provided by the connection unit.
    It can be provided that the connection element, the evaluation device and the at least one sensor device are arranged in a common housing. In this way, in particular, a structurally compact solution can be provided.
    For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
    In each case, in a highly simplified, schematic representation:
    Fig. 1 is a schematic diagram of an embodiment of the control system;
    FIG. 2 shows an illustration of a further exemplary embodiment of the control system, in fragmentary perspective view; FIG.
    3 shows an exemplary embodiment of a quick release aid;
    4 shows an exemplary embodiment of a connecting element;
    Fig. 5 shows an embodiment of a sensor device.
    By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information chosen in the description, such as top, bottom, side, etc. related to the immediately described and illustrated figure and these position information in a change in position mutatis mutandis to transfer to the new location.
    1, an exemplary embodiment of a control system 1 is shown schematically. The illustrated control system 1 is provided for the safe control, in particular the safe manual operation of machines.
    For this purpose, the illustrated control system 1 comprises a mobile handheld terminal 2, which is provided for the operation of machines by a human operator. In a known manner, such a hand-held operating device 2 can have input elements 3 for inputting control commands, as well as output elements 4, for example for displaying machine states, messages and the like. Furthermore, the hand-held operating device 2 has at least one manually operable safety switching element 5, by means of which, for example, a shutdown of the machine or a transfer of machine components to a safe state can be triggered when actuated by a human operator, as will be explained in more detail below.
    The control system 1 further comprises a connection device 6, which is provided for connecting or connecting the handheld terminal 2. The handheld terminal 2 is assigned a cable 7 for this purpose. At the end remote from the handheld terminal 2 end of the cable 7, a connecting element 8 is arranged or attached to the cable 7. This connecting element 8 is designed for selectively connecting to and detaching from a connecting element 9 of the connecting device 6.
    The connecting element 8 can be formed, for example, by a plug 10, which can be plugged in to connect the hand-held operating device 2 via the connecting device 6 into a connecting element 9 designed as a socket 11 for the plug 10. By connecting the connecting element 8 with the connecting element 9, or plugging the plug 10 into the socket 11, the manual operating device 2 and the connecting device 6 can be electrically conductively connected via the cable 7. In FIG. 1, the connecting element 8 is shown connected to the connection element 9.
    The control system 1 comprises at least a first safety circuit 31, which in the presence of a proper, electrically conductive connection between connecting element 8 and connecting element 9 via the cable 7 by operating the at least one safety switching element 5 on the handheld terminal 2 is opened, and thus triggered or activated can. About the cable 7 may be required depending on other electrical or signal or data technology lines performed, for example, data transmission lines or a power supply line for the handheld device 2. In particular, of course, further safety circuits may be formed, which, for example via other safety switching elements (not shown) on the handheld terminal. 2 can be activated. If necessary, at least one electrical connection between the handheld terminal 2 and an electronic evaluation device 13 can be established or canceled via the connection device 6. Depending on the type and number of cables routed via the cable 7, further communication or signaling connections 12, for example for the transmission of operating commands and visualization data as well as lines for the power supply of the handheld terminal between the connection device 6 and the connection element 9 and the evaluation device 13 may be formed, which may be performed, for example, via additional wires in the cable 7.
    In principle, signaling connections 12 between the connecting element 9 of the connection device 6 and the evaluation device 13 can be realized by radio links and / or by wired connections, but also by printed conductors on printed circuit boards or PCBs and / or direct contacts. It can be provided that the evaluation device 13 is arranged structurally separate from the connection device 6 or the connection element 9. Preferably, the connection element 9 of the connection device 6 and the evaluation device 13 are integrated in a common housing 14, as shown schematically in FIG. 1.
    It is essential in the control system 1 that the connecting device 6 in the region of the connecting element 9 is associated with at least one contactless sensing device 15. This at least one sensor device 15 is provided for detecting or detecting the presence and / or absence of the connecting element 8 on the connecting element 9 of the connecting device 6. In principle, the at least one sensor device 15 can be configured or mounted in a structurally separated manner in the region of the connection element 9 of the connection device 6. Preferably, the at least one sensor device 15 and the electronic evaluation device 13 are arranged in the same housing 14, in particular in order to improve the shielding of external influences, and thus to increase safety, as is also schematically illustrated in FIG. During operation of the machine, the at least one sensor device 15 is of course expediently stationary, and arranged aligned on the connecting element 9 for detecting the connecting element 8.
    As also shown schematically in FIG. 1, the at least one sensor device 15 can be connected directly to the evaluation device 13 via a signaling connection 12. In this way, information about the detected absence or the detected presence of the connecting element 8 on the connection element 9 can be transmitted or transmitted in a transmission-proof manner to the evaluation device 13 by the at least one sensor device 15. In a reverse manner, queries or request codes for the transmission of information to the at least one sensor device 15 can be transmitted by the evaluation device 13. In this case as well, the signaling connection 12 between the at least one sensor device 15 and the electronic evaluation device 13 can in principle be realized both by radio and / or cable connection (s), and / or printed conductors.
    In the exemplary embodiment according to FIG. 1, the connecting element 8 is shown connected to the connecting element 9, for which reason in this case the presence of the connecting element 8 is detected by the at least one sensor device 15, and corresponding information is transmitted to the evaluating device 13.
    The information transmitted to the evaluation device 13 about the detected presence or the detected absence of the connecting element 8 can be detected by the evaluation device 13 in this way. The electronic evaluation device 13 is subsequently designed for signaling a safety-critical or for signaling an uncritical state with respect to at least one machine safety circuit 21, specifically including or depending on a detected presence or a detected absence of the connecting element 8 on the connection element 9 and the Signal state of the at least one first safety circuit 31, as will be explained in more detail with reference to embodiments. In this case, the evaluation device 13 is designed for signaling a safety-critical state or for signaling a non-critical state with respect to at least one machine safety circuit 21.
    For this purpose, the evaluation device 13 may be communicatively connected to one or more control devices 18 for the machine, as shown schematically in FIG. In this case, a respective communication connection 19 can again be realized, for example, by cable and / or radio links. The control device (s) 18 may in turn be electrically conductively and / or line-connected via further switching and / or communication connections with switching components, units, actuators and / or other controllable machine components. Such, controllable elements of a machine are not shown in detail in FIG. 1 and the following figures. In addition, at least one control device 18 may be designed to act on at least one machine safety circuit 21, so that a signaling by the evaluation device 13 relative to this at least one machine safety circuit via these at least one control device 18 can take place. Of course, the handheld terminal 2 with one or more control device (s) 18 may be connected via corresponding communication links 19. It can be provided, for example, that the handheld terminal 2 is connected via a separately formed communication link 19 with a control device 18, as shown schematically in Fig. 1. Alternatively, it can also be provided that a corresponding communication connection is made via the cable 7, in which case the communication connection at the
    Evaluation device 13 passed by, and can be performed directly to a control device 18.
    In particular, it may be provided that the evaluation device 13 is connected via a secure bus connection 32 to a safety controller 33 of the machine, which safety controller 33 in turn may be connected to at least one machine safety circuit 21, as shown in FIG. The secure bus connection 32 can in this case have a secure transmission protocol designed according to the valid regulations or standards. In this way, a safety-critical state can be signaled by the evaluation device 13 via the secure bus connection 32 to the safety controller 33. The safety controller 33 can subsequently in signaling a safety-critical condition by the evaluation device 13 or by the safety control connected to the machine safety circuit 21, for example by acting on in Fig. 1 control lines not shown to controllable machine components, such as actuators or other electrically controllable machine components, a effect immediate transfer of the machine in a safe state control technology.
    In a preferred embodiment, the evaluation device 13 is formed via at least one controllable, electromechanical or electronic switching contact 20 for direct action on at least one directly wired machine safety circuit 21, as shown in the embodiment of FIG. In order to meet the relevant safety standards in industrial practice, the machine safety circuit 21 is at least two-circuited execute, as is schematically indicated in Fig. 1. Accordingly, in the exemplary embodiment according to FIG. 1, in each case at least two controllable switching contacts 20 are to be provided, via which the evaluation device 13 is connected for acting on the double-circuited machine safety circuit 21. Alternatively, a data-related coupling to a safety bus with a correspondingly secured transmission protocol would also be conceivable.
    These switch contacts 20, for example controllable relays or electronic switch contacts, can be opened by the evaluation device 13 upon detection or signaling of a safety-critical state, and thus the machine safety circuit (s) 21 can be activated immediately. The opening of the normally closed or switch contacts 20 in the machine safety circuit (s) 21 when a safety-critical state is signaled by the evaluation device 13 can subsequently trigger or trigger an immediate transfer of the machine or of the machine components to a safe state. Depending on a particular embodiment, the activation of the at least one machine safety circuit 21 via the switch contacts 20, for example stopping a movement or adjustment of a machine component, the active adjustment of machine components in each safe positions, the activation of mechanical brakes or blocking devices or even tension-free switching of a machine. For the specific embodiment of such machine safety circuits reference is made in this context to the relevant standards in this regard.
    FIG. 2 shows a further embodiment of the control system 1, which is possibly independent of itself, wherein the same reference numerals or component designations are used for the same parts as in the preceding FIG. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIG.
    2, a possible embodiment of a control system 1 is shown in fragmentary perspective view. In the exemplary embodiment according to FIG. 2, the connecting device 6 is assigned at least two sensor devices 15, 16 for detecting the presence and / or absence of the connecting element 8 on the connecting element 9, which sensor devices 15, 16 are in turn connected to the evaluation device 13 via signal-technical connections 12 are. In the illustrated embodiment, a designed as a connector 10 connecting element 8 is not shown connected to the terminal 11 designed as a connecting element 9.
    As is indicated schematically in FIG. 2, provision may be made for the at least two sensor devices 15, 16 to be connected to the evaluation device 13 via a separate signal-technical connection 12. In an alternative embodiment, however, provision can also be made for a plurality of sensor devices to be connected to the evaluation device via a common, signal-technical connection. In particular, in such cases, it may be provided that the evaluation device 13 is designed for time-shifted, successive individual interrogation of the sensor devices 15, 16. Regardless of this, a power supply of the sensor devices 15, 16 via the signal-technical connections 12, or of course via separate power supply lines.
    In principle, all types of sensor devices 15, 16 that can detect the presence and / or absence of the connecting element 8 are suitable for use with the control system 1. In this case, suitable sensor device for the active detection of both the presence and the absence of the connecting element 8 may be formed. For example, active detection of presence may occur and absence may be due to lack of active detection of presence. Examples of suitable sensor devices 15, 16 have already been mentioned above in this document.
    In the case of an expedient embodiment variant of the control system 1, the connecting device 6 can be assigned at least two sensor devices 15, 16 with different detection principles for detecting the presence and / or absence of the connecting element 8 on the connecting element 9. In principle, however, it is also possible that a plurality of sensor devices 15, 16 are arranged by the same type or with the same detection principle. The latter can bring advantages in terms of a simpler and more efficient data analysis.
    Regardless, it may be useful if at least one of the connecting device 6 associated sensor devices 15, 16 is formed by an optical sensor device 17. In the case of the exemplary embodiment shown in FIG. 2, both illustrated sensor devices 15, 16 are formed by optical sensor devices 17. Among other things, it is advantageous here that the geometric arrangement or alignment of such optical sensor devices 17 in the region of the connecting element 9 of the connecting device 6 is subject to only a few restrictions. In the exemplary embodiment according to FIG. 2, the two illustrated optical sensor devices 17 are arranged in the same housing 14 as the connecting element 9 and the evaluation device 13. Examples of suitable optical sensor devices 17 have already been described.
    The embodiment shown in FIG. 2 shows, in particular, a particularly compact and secure embodiment in which many structural elements and devices 9, 13, 15, 16, 17 are combined or integrated in a housing 14 in the sense of a connection unit 35 or a connection box are. The housing 14 can be designed differently depending on the requirements. Usual in industrial practice, for example, splash-proof and impact-resistant embodiments. In addition, in the embodiment according to FIG. 2, at least one further, permanently wired and permanently available safety switching element 5 is shown arranged on the housing 14 or on the connection box, which either indirectly via a connection to the evaluation circuit 13 or directly by series connection with the contacts 20 is designed for signaling in or with respect to the machine safety circuit 21.
    Regardless of the type of sensor devices 15, 16 used, the evaluation device 13 in the embodiment variant shown in FIG. 2 with two optical sensor devices 17, but also in embodiments with more than two sensor devices, can be designed to signal a safety-critical condition after a tolerance interval has elapsed when one of the sensor devices 15, 16 detects the presence of the connecting element 8, and another of the sensor devices 15, 16 detects the absence of the connecting element 8 and this inconsistent state continues beyond the determined tolerance time interval. After the end of the tolerance time interval, at least one faulty, for example damaged, sensor device 15, 16 must be assumed, which corresponds to an improper state of the control system 1. The tolerance time interval may in this case have a time duration selected from a range between 0.1 s and 10 s, in particular selected from a range between 0.2 s and 5 s.
    As already described, the evaluation device 13 is basically for signaling a safety-critical or for signaling an uncritical state involving each detected presence or a de-tektierten absence of the connecting element 8 on the connection element 9, and taking into account the switching state of the at least one first safety circuit 31st educated. As has already been described with reference to FIG. 1, it can be advantageous in this case if the evaluation device 13 is designed to directly affect a machine safety circuit 21 when a safety-critical state is signaled, as is also greatly simplified and schematically illustrated in FIG. 2.
    In principle, provision may be made for the evaluation device 13 to be designed to maintain the signaling of the state signaled prior to the detection of the absence upon detection of a change from a presence to an absence of the connecting element 8 by the sensor device (s) 15, 16. For this purpose, it can be provided that the respectively currently signaled state is continuously stored by the evaluation device 13 in a memory element 34. In principle, it can alternatively also be provided that the evaluation device 13 is designed to store the respectively currently signaled state only upon detection of a change from presence to absence of the connecting element 8 or upon detection of a change from absence to presence of the connecting element 8. Preferably, the storage element 34 is formed by a nonvolatile memory.
    In addition, it can be provided that the evaluation device 13 is formed in a detection of a change from an absence to a presence of the connecting element 8 within a first time interval starting from the detection of the presence for maintaining the signaling of the state signaled before the detection of the absence. Upon detection of a change from an absence to a presence of the connecting element 8 and signaling a non-critical state, such a simple and comfortable for the operator connecting the handheld device by connecting the connecting element 8 with the connection element 9 of the connecting device 6 allows. A time period of the first time interval selected from a range between 1 second and 30 seconds may be expedient for this, so that only after the expiration of the first time interval of the switching or signal state of the at least one first safety circuit 31 of the evaluation device 13 to account for a signaling of safety-critical or a non-critical state is used.
    Furthermore, it can be provided that the evaluation device 13 is formed upon activation of the at least one first safety circuit 31 and upon subsequent detection of the presence of the connecting element 8 after expiration of a second time interval starting from the activation of the first safety circuit 31 for signaling a safety-critical state is. It is advantageous here that a release of the connecting element without required, additional operator actions of the operator, such as a manual actuation of a Ablösebereitschaftsschalters is basically possible, as long as the connecting element 8 is completely removed within the second time interval from the detection range of the sensor device (s) 15,16 , A time period of the second time interval which is selected from a range between 10 milliseconds and 500 milliseconds may be expedient for this purpose.
    In this context, it may be advantageous if the connection element 8 is assigned a manually releasable quick release aid in order to support an intended release process from the connection element 9. Such quick release aids can be formed by a variety of, for example mechanically or magnetically interacting elements. An exemplary, possible embodiment of such a quick release tool 22 is greatly simplified in FIG. 3 and schematically illustrated. In FIG. 3, the same reference numerals or component designations are used for the same parts as in the preceding FIGS. 1-2. To avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 1-2.
    For example, as shown in the detail view in FIG. 3, to form the quick-release auxiliary 22, a locking mechanism 23 is formed between the connecting member 8 and the terminal 9, which locking mechanism 23 is locked to complete a connecting operation between the connecting member 8 and the terminal 9 can. In an intended release of the connecting element 8 from the connecting element 9, this locking mechanism 23 must again be unlocked by applying a tensile force on the connecting element 8 by a human operator. To unlock the locking mechanism 23, for example, a slider 24 arranged on the connecting element 8 could be provided, via which unlocking of the locking mechanism 23 can be accomplished by the application of a pulling force. By already expending the locking mechanism expended tensile force on the connecting element 8, the connecting element 8 is released and removed from the connecting element 9 with high acceleration or jerky in such an exemplary case. In addition to this, for example, the connection element 9 may comprise at least one spring element 25, by means of which, upon unlocking of the locking mechanism 23, an additional, repulsive force on the connection element 8 is effectively exerted.
    FIG. 4 shows a further and optionally independent embodiment of components of the control system. Again, the same reference numerals or component designations are used for the same parts as in the preceding FIGS. 1-3. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS.
    In principle, it may be expedient to attach at least one position marking 26, 27 on or in the connecting element 8. In the exemplary embodiment shown in FIG. 4, two position markings 26, 27 are formed or arranged at different locations on or in the connecting element 8, which are detectable by the sensor device 15. When the sensor device is designed as an optical sensor device 17, the position marking 26, 27 can be designed, for example, as color reflection or absorption markings, depending on the detection principle of the optical sensor device, so that the respective position marking 26, 27 can be detected by the optical sensor device 15, 17.
    As can be seen from the exemplary embodiment according to FIG. 4, the one position marking 26 can be arranged, for example, at a location of the connecting element 8 which, when detected by the sensor device 15, 17, forms an incomplete or improper connection between connecting element 8 and the connecting element 9 Are defined. As a result, by the sensor device 15,17 a 'halbgesteckter' state are detected, in which the connecting element 8 is indeed held by the connection element, but still no electrical connection between the handheld terminal and the evaluation device is established.
    The other position marking 27 shown in FIG. 4 may be arranged, for example, at a location of the connecting element 8 which, when detected by the sensor device 15, 17, defines a complete, ie proper connection between connecting element 8 and the connecting element 9. As a result, a completely connected state can be detected by the sensor device 15, 17, in which case at least one electrically conductive connection between the handheld operating device and the evaluation device is properly established. Due to the possibility of detecting both of the position markings 26, 27 by sensor means 15, 17, in the course of a connection operation for connecting the connecting element 8 to the connection element 9, and vice versa in the case of a release operation, detection of the respective plug-in path is also possible incremental distance detection enabled., As indicated by the double arrow in Fig. 4.
    In a further, possible embodiment variant, one or both of the position markings 26, 27 shown in FIG. 4 may comprise information about the Flanders, which can be read by means of an image-capturing optical sensor device 15, 17. Such position markings readable by means of optical sensor devices can be formed, for example, by one-dimensional or two-dimensional barcodes or otherwise coded markers, or by simple color codings and the like.
    FIG. 5 shows a further and optionally independent embodiment of components of the control system. Again, the same reference numerals or component designations are used for the same parts as in the preceding FIGS. 1-4. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS.
    In the exemplary embodiment illustrated in FIG. 5, the at least one sensor device 15 is formed by a movement-sensitive sensor device 28. It can be provided that the at least one motion-sensitive sensor device 28 at least one transmitting device, in particular a lighting device 29, and a corresponding receiving device, in particular an image capture device 30 includes. Such motion-sensitive optical sensor devices 28 are also used, for example, in PC mice, and, in addition to being able to capture and track movements in terms of image acquisition, are also characterized by a very compact design. By means of such sensors, it is basically possible to detect movements of the connecting element 8 in the detection range of the sensor device 15, 28 on the connecting element 9, and to track. In this way, connection and release processes can in principle be detected by sensors. This information about movements of the connecting element 8 can finally evaluated by the evaluation device, and for example for
    Plausibility of a desired connection or dissolution process, or used for purely informative purposes.
    The handheld terminal 2 and the evaluation device 13 have not been shown for reasons of better apparentness of the respective embodiments in FIGS. 3, 4 and 5, and is with respect to these and other components of the control system 1 to Figs. 1 and Fig. 2, and the description referenced.
    The embodiments show possible embodiments of the control system, it being noted at this point that the invention is not limited to the specifically illustrated embodiments thereof, but also various combinations of the individual embodiments are possible with each other and this possibility of variation due to the teaching of technical action by representational Invention in the skill of those skilled in this technical field.
    The scope of protection is determined by the claims. However, the description and drawings are to be considered to interpret the claims. Individual features or combinations of features from the illustrated and described different embodiments may represent for themselves inventive solutions. The task underlying the independent inventive solutions can be taken from the description. All statements of value ranges in the present description should be understood to include any and all sub-ranges thereof, e.g. is the statement 1 to 10 to be understood that all sub-areas, starting from the lower limit 1 and the upper limit 10 are included, ie. all sub-areas begin with a lower limit of 1 or greater and end at an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1, or 5.5 to 10.
    For the sake of order, it should finally be pointed out that for a better understanding of the construction, elements have been shown partially unevenly and / or enlarged and / or reduced in size.
    LIST OF REFERENCES 1 control system 30 image acquisition device 2 handheld terminal 31 safety circuit 3 input element 32 bus connection 4 output element 33 safety control 5 safety switching element 34 storage element 6 connection device 35 connection unit 7 cable 8 connection element 9 connection element 10 plug 11 socket 12 connection 13 evaluation device 14 housing 15 sensor device 16 sensor device 17 sensor device 18 control device 19 Communication link 20 Switch contact 21 Machine safety circuit 22 Quick release tooling 23 Locking mechanism 24 Slide 25 Spring element 26 Position marker 27 Position marker 28 Sensor device 29 Illumination device
    权利要求:
    Claims (21)
    [1]
    claims
    A control system (1) for the secure control of a machine, comprising a mobile hand-held operating device (2) for operating the machine by an operator, comprising at least one manually operable safety switch element (5), a connection device (6) for on-demand construction and removal an electrical connection between the mobile handheld terminal and an electronic evaluation device (13), wherein the handheld terminal (2) is associated with a cable (7) with a connecting element (8), which connecting element (8) for selectively connecting to and detaching from a corresponding connection element (9) of the connecting device (6) is formed, and at least one first safety circuit (31), which in the presence of a proper electrically conductive connection between the connecting element (8) and the connecting element (9) by operating the at least one safety switching element (5). can be activated, characterized gekennzei in that the connecting device (6) is assigned at least one sensor device (15, 16) for detecting the presence and / or absence of the connecting element (8) on the connecting element (9), which at least one sensor device (15) is connected to the Evaluation device (13) via a signaling connection (12) is connected, wherein the evaluation device (13) for signaling a safety-critical state or for signaling a non-critical state against at least one machine safety circuit (21) including a detected presence or a detected absence of the connecting element ( 8) is formed.
    [2]
    2. Control system according to claim 1, characterized in that the connecting device (6) at least two sensor devices (15,16) for detecting the presence and / or absence of the connecting element (8) are assigned to the connection element (9), which sensor devices ( 15, 16) are signal-technically connected to the evaluation device (13).
    [3]
    3. Control system according to claim 2, characterized in that the evaluation device (13) is formed after the expiration of a tolerance time interval for signaling a safety-critical state when one of the sensor devices (15,16) detects the presence of the connecting element (8), and another of the Sensor devices (15,16) detects the absence of the connecting element (8).
    [4]
    4. Control system according to one of claims 2 or 3, characterized in that the connection device (6) at least two sensor devices (15,16) are associated with different physical detection principles for detecting the presence and / or absence of the connecting element (8).
    [5]
    5. Control system according to one or more of the preceding claims, characterized in that at least one sensor device (15, 16) by an optical sensor device (17) is formed.
    [6]
    6. Control system according to one or more of claims 2 to 5, characterized in that the evaluation device (13) for time staggered, consecutive individual query of the sensor devices (15, 16) is formed.
    [7]
    7. Steuerngssystem according to one or more of claims 2 to 5, characterized in that each sensor device (15, 16) via a separate, signaling connection (12) with the evaluation device (13) is connected.
    [8]
    8. Control system according to one or more of the preceding claims, characterized in that on or in the connecting element (8) at least one position marking (26, 27) is formed.
    [9]
    9. Control system according to claim 8, characterized in that the at least one position marking (26, 27) by means of an optical sensor device (17) is detectable.
    [10]
    10. Control system according to claim 9, characterized in that the at least one position marking (26, 27) information via the handheld terminal (2), which are readable by means of an image-capturing, optical sensor device (17).
    [11]
    11. Control system according to one or more of the preceding claims, characterized in that the evaluation device (13) upon detection of a change from a presence to an absence of the connecting element (8) for maintaining the signaling of the signaled before the detection of the absence of the state Engine safety circuit (21) is formed.
    [12]
    12. Control system according to one or more of the preceding claims, characterized in that the evaluation device (13) upon detection of a change from an absence to a presence of the connection element (8) within a first, starting from the detection of the presence of the time interval Maintaining the signaling of the signaled prior to the detection of the presence state against the machine safety circuit (21) is formed.
    [13]
    13. Control system according to claim 12, characterized in that the first time interval has a time period selected from a range between 1 s and 30 s.
    [14]
    14. Control system according to one or more of the preceding claims, characterized in that the evaluation device (13) upon activation of the at least one first safety circuit (31) and in a subsequent detection of the presence of the connecting element (8) after expiration of a second, from the Activation of the first safety circuit (31) starting time interval for signaling a safety-critical state relative to the machine safety circuit (21) is formed.
    [15]
    15. Control system according to claim 14, characterized in that the second time interval has a time period selected from a range between 10 ms and 500 ms.
    [16]
    16. Control system according to claim 14 or 15, characterized in that the connecting element (8) for assisting an intended release operation from the connection element (9) is associated with a manually releasable quick release auxiliary means (22).
    [17]
    17. Control system according to one or more of the preceding claims, characterized in that the evaluation device (13) via at least one controllable, electromechanical or electronic switching contact (20) for direct action on at least one machine safety circuit (21) is formed, which machine safety circuit (21) by directly opening the at least one switching contact (20) when signaling a safety-critical state of the evaluation device (13) can be activated, and by means of which machine safety circuit (21) when activated, the machine or safety-related machine components are directly transferred to a safe state.
    [18]
    18. Control system according to one or more of the preceding claims, characterized in that at least one sensor device (15, 16) by a motion-sensitive sensor device (28) is formed.
    [19]
    19. Control system according to claim 18, characterized in that the at least one movement-sensitive sensor device (28) comprises at least one transmitting device, in particular a lighting device (29), and a corresponding receiving device, in particular an image-detecting device (30).
    [20]
    20. Connection unit for coupling a handheld terminal into a control system according to one or more of claims 1 to 20, characterized in that the connection unit comprises at least the connection element (9), the evaluation device (13) and the at least one sensor device (15,16).
    [21]
    21. Connection unit according to claim 20, characterized in that the connection element (9), the evaluation device (13) and the at least one sensor device (15,16) are arranged in a common housing (14).
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    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    ATA50915/2015A|AT517931A3|2015-10-28|2015-10-28|Control system for the safe control of machines|ATA50915/2015A| AT517931A3|2015-10-28|2015-10-28|Control system for the safe control of machines|
    PCT/EP2016/075960| WO2017072246A1|2015-10-28|2016-10-27|Control system for the safe control of machines|
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